Zinc Alloy Hardware

-- Steady & Reliable Manufacturer --

Introduction

Zinc alloy hardware encompasses a comprehensive range of components and fittings manufactured from zinc-based materials, offering unparalleled versatility, durability, and economic value across numerous industries. As one of the most widely used non-ferrous metals in hardware manufacturing, zinc alloy provides an optimal combination of mechanical properties, manufacturing efficiency, and cost-effectiveness.

The manufacturing landscape for zinc alloy hardware has evolved significantly with advances in die-casting technology, surface treatment methods, and alloy formulations. Modern zinc alloys, particularly the ZAMAK family, offer improved strength, corrosion resistance, and dimensional stability compared to earlier formulations.

Material Advantages

Excellent castability for complex geometries
Good mechanical strength-to-weight ratio
Superior plating adhesion characteristics
Natural corrosion resistance properties
Cost-effective mass production capabilities

CP243 Zinc Pull

· The square curved shape gives a more three-dimensional appearance overall. · Usage: Doors &...

Technical Specifications

Parameter	Specification
Alloy Grades Available	ZAMAK-2, ZAMAK-3, ZAMAK-5, ZAMAK-7; ZA-8, ZA-12, ZA-27
Manufacturing Processes	Hot chamber die casting, cold chamber die casting, gravity casting
Tensile Strength Range	200-440 MPa depending on alloy and heat treatment
Yield Strength	150-380 MPa typical range
Hardness Range	80-120 Brinell (as cast); up to 150 BHN with heat treatment
Density	6.6-6.7 g/cm³ (approximately 25% lighter than steel)
Thermal Conductivity	113 W/m·K (ZAMAK-3)
Melting Temperature	380-425°C depending on specific alloy
Dimensional Tolerance	ISO 8062 CT4-CT6 for die castings
Surface Finish Options	As-cast (Ra 1.6-3.2μm), machined (Ra 0.4-0.8μm), polished, plated

Primary Applications

Zinc alloy hardware serves critical functions across diverse industries, leveraging its unique combination of properties to meet specific application requirements.

Construction Industry:
- Door and window hardware including handles, locks, and hinges
- Architectural fittings and decorative elements
- Bathroom accessories and sanitary fittings
Furniture Manufacturing:
- Cabinet handles, knobs, and pulls
- Drawer slides and furniture glides
- Bed frame components and connectors
Automotive Sector:
- Interior door handles and control knobs
- Emblems, badges, and decorative trim
- Locking mechanisms and latches
Electronics & Electrical:
- Connector housings and cable management
- Heat sinks and thermal management components
- Enclosures and protective casings
Consumer Products:
- Luggage hardware and travel accessories
- Tool components and DIY hardware
- Sporting goods and fitness equipment

Key Advantages

Zinc alloy hardware offers compelling advantages that make it the material of choice for countless applications across industries.

Economic Manufacturing: Lower material costs and high-speed production capabilities
Design Freedom: Exceptional casting characteristics allow for complex geometries
Dimensional Precision: Minimal shrinkage during solidification ensures consistent dimensions
Surface Quality: As-cast surfaces are smooth and readily accept various finishes
Mechanical Properties: Good strength, hardness, and impact resistance
Corrosion Performance: Inherent corrosion resistance enhanced by surface treatments
Weight Efficiency: Lower density than many metals reduces component weight
Thermal Management: Adequate thermal conductivity for heat dissipation applications
Electromagnetic Properties: Provides effective shielding against electromagnetic interference
Sustainability Profile: High recyclability rate (95%+) and lower energy requirements
Supply Chain Stability: Abundant raw material availability with established global supply networks
Tooling Longevity: Steel molds for zinc die casting last for hundreds of thousands of cycles

Payment Options

Accepted Payment Methods:
- All major credit cards with secure processing
- Digital payment platforms including PayPal
- Bank transfers with multiple currency options
- Letter of Credit for international transactions
- Open account terms for qualified customers
Commercial Terms:
- Volume-based pricing with quantity breaks
- Consignment stock arrangements available
- Seasonal pricing for commodity components
- Long-term contract discounts

Shipping Information

Production Lead Times:
- Standard catalog items: 2-4 weeks
- Custom components: 4-8 weeks tooling + production
- Prototype services: 1-2 weeks for 3D printed samples
- Rush production: Available with expedite fees
Shipping Methods:
- Air freight for urgent shipments
- Sea container for bulk orders
- LTL trucking for domestic shipments
- Courier services for small packages
Logistics Services:
- Warehousing and distribution services
- Kanban and JIT delivery programs
- Inventory management partnerships

Frequently Asked Questions

Q: What are the main types of zinc alloy used in hardware manufacturing?
A: The most common alloys are the ZAMAK series including ZAMAK-3 for general applications, ZAMAK-5 for higher strength requirements, and ZAMAK-7 for improved corrosion resistance.

Q: Can zinc alloy hardware be used in food processing or medical environments?
A: Yes, with appropriate surface treatments and compliance verification. For food contact applications, components must meet FDA regulations.

Q: How does zinc alloy compare to engineering plastics for hardware applications?
A: Zinc alloy offers superior strength, dimensional stability, thermal resistance, and surface finish quality compared to most engineering plastics.

Q: What are the limitations of zinc alloy for hardware applications?
A: Primary limitations include: 1) Temperature limitations (typically not recommended above 120°C continuous), 2) Lower strength compared to steel alloys, 3) Potential for galvanic corrosion when in contact with certain metals.

Q: Can you produce custom zinc alloy hardware components?
A: Absolutely. We offer complete custom manufacturing services including design consultation, prototyping, tooling fabrication, and production.

Q: What quality control measures are implemented for zinc alloy hardware?
A: Our quality control includes: 1) Incoming material certification, 2) Process control during casting, 3) Dimensional verification with CMM, 4) Plating thickness testing, 5) Salt spray testing for corrosion resistance.

Xiangshan Victor Hardware Co., Ltd.

Xiangshan Victor Hardware Co., Ltd founded in 1996, specializes in manufacturing and supplying a diverse range of building and furniture hardware, including door lever handles, lock bodies, and more. Based in Ningbo's Xiangshan Economic Development Zone, our 6000 sqm production facility employs 200 staff and benefits from proximity to one of China's largest seaports. Our products, made from high-quality materials like zinc alloy and solid brass, are renowned for their durability and competitive pricing, and are exported globally. We pride ourselves on our advanced manufacturing equipment, robust R&D capabilities, and stringent quality control, ensuring we meet all customer needs. Our commitment to excellence and customer service is underscored by our ethos of "Quality Fundamental and Credit Foremost." We warmly welcome international visitors to our company and invite inquiries for further information.

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