Technical Specifications
| Capability | Specification |
| Product Range | Door handles, knobs, levers, locksets, hinges, door closers, panic hardware, access control components |
| Material Options | Zinc alloys (ZAMAK 3,5), brass, stainless steel (304, 316), aluminum, bronze, composite materials |
| Manufacturing Processes | Die casting, investment casting, forging, stamping, CNC machining, plastic injection molding, assembly |
| Surface Finishes | Electroplating (chrome, nickel, brass, bronze), PVD coatings, powder coating, anodizing, brushed finishes |
| Quality Standards | ANSI/BHMA Grade 1, 2, 3; EN 1906; ISO 9001:2015; UL listings for applicable products |
| Production Capacity | Small batch: 500-5,000 units, Medium volume: 5,000-50,000 units, High volume: 50,000+ units annually |
| Lead Times | New product development: 8-12 weeks, Existing tool production: 4-6 weeks, Repeat orders: 2-4 weeks |
| Packaging Options | Blister packs, clamshells, cardboard boxes, poly bags, custom retail packaging, bulk packaging |
| Certification Support | CE marking, UL certification, BHMA certification, RoHS compliance, REACH compliance assistance |
| Minimum Order Quantities | Varies by product complexity: Typically 500-1000 units for casting, 100-500 units for machining |
Manufacturing Parameters
- Die casting machines: 80-800 ton capacity
- CNC machines: 3-axis to 5-axis capabilities
- Plating lines: Automatic rack and barrel plating
- Assembly stations: Manual and semi-automated
- Quality inspection: CMM, optical comparators, salt spray test chambers
Primary Applications
OEM door hardware serves multiple market segments through various distribution channels under client brands.
- Lock and Security Manufacturers:
- Complete lockset assemblies for residential and commercial markets
- Handle sets compatible with existing locking mechanisms
- Keyed and keyless entry hardware components
- Electronic lock housings and trim
- Access control system hardware
- Architectural Hardware Distributors:
- Private label door handles and levers
- Commercial grade door hardware for construction projects
- Hospitality hardware for hotel chains
- Healthcare hardware with antimicrobial properties
- Educational facility hardware with enhanced durability
- Building Material Suppliers:
- Door hardware as part of complete door systems
- Matching hardware for window and cabinet lines
- Budget to premium hardware segments
- Regional market specific designs
- Seasonal or promotional product lines
- Home Improvement Retailers:
- DIY installation door hardware
- Value-priced handle sets and knobs
- Trend-focused designs matching home decor trends
- Complete door hardware kits with installation tools
- Renovation and remodeling focused products
- Specialty Channels:
- Marine and RV door hardware
- Modular and prefabricated construction hardware
- Historical reproduction hardware
- Accessibility compliant hardware
- Custom project specific hardware
Key Advantages
Partnering with us for OEM door hardware manufacturing provides significant business advantages.
- Brand Control with Manufacturing Efficiency: Maintain complete control over branding, pricing, and distribution while leveraging our manufacturing expertise and cost efficiencies.
- Reduced Capital Investment: Avoid significant investment in tooling, equipment, and factory space while accessing full manufacturing capabilities.
- Speed to Market: Accelerated product development and production cycles compared to establishing in-house manufacturing.
- Scalability: Flexible production capacity that adjusts to market demand without fixed overhead commitments.
- Technical Expertise: Access to engineering knowledge, material science, and manufacturing best practices without maintaining specialized staff.
- Quality Assurance: Consistent product quality through established manufacturing processes and quality control systems.
- Cost Competitiveness: Competitive pricing through optimized manufacturing processes, material sourcing advantages, and production efficiencies.
- Risk Mitigation: Reduced business risk through flexible minimum order quantities and shared development costs.
- Market Responsiveness: Ability to quickly adapt designs based on market feedback without major retooling investments.
- Comprehensive Support: End-to-end support from design through delivery, including packaging, documentation, and regulatory compliance assistance.
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